High Current Relay

Name:high current relay
Brand:BETA/MGRELAY
Contact Form: SPDT, DPDO, etc.
Coil Voltage: 24VDC, 120VAC, etc.
Contact Rating: 30A
Electrical Life: 100,000 operations
Dielectric Strength: 4000VAC

Our products are fully compatible alternatives to most brands of electromagnetic relays

Our High Current Relay is designed for heavy-duty electrical applications, offering high reliability, safety, and long-lasting performance. Ideal for automotive, industrial, and power distribution systems, this relay ensures consistent operation even under demanding conditions.

Key Features:

  • High Contact Capacity: Supports up to 30A switching current for robust load handling.

  • Enhanced Safety: 3mm contact gap and 8mm creepage distance for reliable insulation and reduced risk of arc or short circuit.

  • High Dielectric Strength: 4000Vrms withstand voltage between coil and contacts, ensuring protection in high-voltage environments.

  • Flexible Contact Forms: Available in 1Z (SDPDT), 1X (SPNO), 1Y (SPNC), 2C (DPDT), and 2A (DPNO) configurations to suit different circuit designs.

  • Optional Magnetic Arc Extinguishing: Available for 2C DC models to improve switching reliability in DC applications.

  • LED Indicator: Displays coil ON/OFF status (AC: red, DC: green) for easy monitoring.

  • Manual Test Button: Optional feature for safe and convenient circuit testing.

  • Multiple Terminal & Housing Options: Plug-in or PCB terminals with standard, side flange, top flange, and clamp rail housings for versatile installation.

  • Wide Coil Voltage Range: 6–110VDC or 6–240VAC to accommodate various control systems.

  • Insulation Class Options: Standard B-level (130°C) or optional F-level (155°C) coil for high-temperature applications.

Applications:

  • Electric vehicles and automotive systems

  • Industrial machinery and heavy equipment

  • Power distribution and control panels

  • Battery management systems and renewable energy installations

 

Product Parameters Table

Model Description

Code SegmentDescription / Options
ModelBTA12
Contact Form1Z (SPDT), 1X (SPNO), 1Y (SPNC), 2C (DPDT), 2A (DPNO)
Contact LoadBlank: 30A
Terminal TypeS: 6.3×0.8mm; S1: 4.8×0.8mm; S2: 4.8×0.5mm; P1: 2.3×0.8mm; P2: 1.2×0.8mm
Shell TypeC: Standard; C1: Side Flange; C3: Top Flange; C4: Clamp Rail
OptionsM: Test Button; L: LED; B: Magnetic Arc Extinguisher (DC only)
Coil ClassBlank: B-level (130°C); F: F-level (155°C)

Contact Specifications

ParameterSingle-PoleTwo-Pole
Resistive Load30A @ 28VDC / 600VAC30A @ 28VDC / 600VAC
Motor Load1 HP @ 120VAC; 2 HP @ 208-600VAC1 HP @ 120VAC; 2 HP @ 208-600VAC
Switching Power840W / 18000VA840W / 18000VA
Contact MaterialAgCdOAgCdO
Contact Resistance≤50mΩ≤50mΩ
Electrical Life100,000 ops100,000 ops
Mechanical Life10,000,000 ops10,000,000 ops

Coil Specifications (at 23°C)

Coil TypeVoltages (VDC/VAC)Pickup VoltageRelease Voltage
DC6, 12, 24, 48, 110≤80%≥10%
AC6, 12, 24, 120, 240≤85%≥30%

General Parameters

ParameterValue
Max. Operating Voltage110% of rated voltage
Coil PowerDC: 2.0W, AC: 3.0VA
Pickup TimeAC: ≤30ms, DC: ≤20ms
Release TimeAC: ≤25ms, DC: ≤15ms
Insulation Resistance1000MΩ @ 500VDC
Dielectric Strength2500VAC (contacts), 4000VAC (coil to contact)

Environmental & Mechanical

ParameterValue
Operating Temperature–30°C to +65°C
Humidity5% to 85% RH
Vibration Resistance10–55Hz, 1.0mm amplitude
Impact Strength980 m/s²

Physical Specifications

ParameterValue
Dimensions (L×W×H)35mm × 35mm × 56.3mm
Weight~88g
MountingPlug-in or PCB mount

Comparison Table of Relay Parameters with Other Brands

FeatureBTA12 (from BTA12.pdf)Omron G7L (from GL7-BTA12.pdf)Finder 66 Series (from finder 66-bta12.pdf)
ManufacturerUnspecified / GenericOmronFinder
Main Model/SeriesBTA12G7L66 Series (Types 66.82 & 66.22-S)
Contact Forms1Z (SPDT), 1X (SPNO), 1Y (SPNC), 2C (DPDT), 2A (DPNO)SPST-NO (1A), DPST-NO (2A)2CO (DPDT) or 2NO (DPST-NO)
Contact Rating (Resistive)30A @ 28VDC / 600VAC30A @ 220/277 VAC (Quick-connect/Screw)\n25A @ 220 VAC (PCB)30A (Type 66.82)\n25A (Type 66.22-S)
Contact Gap / Creepage3mm contact gap / 8mm creepage3mm contact gap (Safety design)8mm creepage & clearance (Reinforced insulation)
Dielectric Strength (Coil-Contacts)4000 VAC4000 VACNot explicitly specified
Dielectric Strength (Contacts)2500 VAC (same/opposite poles)2000 VAC (same polarity)\nNot specified (different poles)Not explicitly specified
Coil Voltage OptionsDC: 6-110V\nAC: 6-240VDC: 6, 12, 24, 48, 100V\nAC: 12, 24, 50, 100-120, 200-240VDC: 6, 12, 24, 110, 125V\nAC: 6, 12, 24, 110-240V (50/60 Hz)
Terminal TypesQuick-connect, PCB (various sizes)Quick-connect, Screw, PCBFaston 250 (66.82), PCB with bifurcated terminals (66.22-S)
Mounting OptionsE-bracket, Flange, Clamp rail (DIN)E-bracket, Upper bracket, DIN Track (via adapter), PCB35 mm DIN Rail (66.82)PCB (66.22-S)
Special FeaturesOptional: Manual test button, LED indicator, Magnetic arc extinguishing (2C DC)Test button option, Chattering prevention (50% voltage dip)ATEX & HazLoc Certified (Ex ec nC for explosive atmospheres)
Mechanical Life1000000 operations1000000 operationsNot specified
Electrical Life1000000 operations (at rated load)1000000 operations (at rated load)Not specified,but rated for 70°C ambient
Ambient Temperature-5°C to +65°C-25°C to +60°C-40°C to +70°C
Safety ApprovalsNot specified in provided textUL, CSA, TUV, EN/IECATEX, HazLoc (Class I Div. 2)
WeightApprox. 88gApprox. 90-120g (depending on terminal type)Not specified
Didn’t find an exact match? Our engineering team can develop customized relay solutions based on your application requirements.
 
 

Frequently Asked Questions

Can I directly replace an Omron or Schneider relay with an MG relay?

Yes, the pin layout follows the same international standard for direct replacement, but you should verify the coil voltage and mounting dimensions match.

Yes, it’s more reliable against vibration-induced loosening and can reduce installation time by about 60%.

MG relays are designed for a wide operating temperature range, typically from -40°C to +70°C, ensuring reliable operation in harsh environments.

What international certifications do your relays have?

MG relays carry comprehensive global approvals including UL (North America), CE, TUV, VDE (Europe), and comply with RoHS 2.0 & REACH environmental standards, ensuring smooth export for your end equipment.

Electromechanical relays offer two key advantages: true physical isolation (zero leakage current when off) for safety, and superior surge withstand capability, making them more robust for harsh industrial power environments.

It uses a magnetic field to stretch and extinguish the powerful spark (arc) created when breaking a high DC current, preventing the contacts from welding together and significantly extending relay life.

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